Carousel Automatic Tool Changer

Introduction

The disc tool changing four axis swing head machining center is a four axis linkage equipment formed by adding a swing head axis and a disc type tool magazine on the basis of a three-axis machining center. It combines automatic tool changing efficiency and multi angle machining capability. With its four axis linkage capability, it breaks through the processing limitations of traditional three-axis machine tools and is suitable for small and medium-sized parts that require multi-faceted machining and single angle tilting features, solid wood furniture, substitute wood, building models, doors, windows, curtain walls, and so on. Accurately cutting circular arc surfaces has a wider range of processing applicability, which can perfectly meet the processing requirements of complex parts, as well as process various geometric shapes and complex components such as inclined surfaces and curved surfaces that are difficult to process.

1. Mold manufacturing industry

Processing of inclined surfaces and inverted structures in plastic molds; Milling of complex curved surfaces and cooling water channels for die-casting molds (such as motor end cap molds). Advantages: Head swing linkage can reduce the number of electrodes and clamping times, improve mold processing efficiency and accuracy.

2. Processing of aerospace components

Multi sided milling and hole reduction of aluminum alloy structural components; Surface contour machining of titanium alloy impellers and blades. Advantages: The four axis linkage swing head can achieve perpendicular alignment between the tool and the surface, optimize the cutting path, and reduce tool wear.

3. Automotive parts processing

Multi sided hole system machining of engine cylinder block and gearbox housing; Complex milling of motor end caps and battery pack brackets for new energy vehicles. Advantage: One clamping can complete multi-faceted processing, ensuring the accuracy of the hole system position (such as the perpendicularity between the cylinder body valve hole and the cylinder hole).

4. Precision Machinery and Medical Devices

Multi angle hole machining of optical instrument components; Surface milling and precision carving of orthopedic implants (such as joint prostheses). Advantages: The high-precision positioning of the pendulum head is combined with small cutting tools (such as a φ 0.5mm milling cutter) to achieve micrometer level precision machining.

5. Processing of complex irregular parts

Multi angle carving of artistic sculptures; Multi surface forming and processing of robot joint components and drone frames. Advantage: By programming with CAM software, the tool path can be adjusted according to the shape of the tool, reducing manual intervention.

1. The tool circumference is distributed in a disc-shaped tool magazine, which is driven by a motor to rotate for tool selection, and is directly replaced with a spindle for tool retrieval.

2. The common tool magazine has 8-32 pieces, and some models can reach more than 40 pieces, meeting the needs of multi tool machining. Fast tool changing speed, reducing auxiliary time, and improving efficiency.

3. Compact structure, high positioning accuracy, easy maintenance, suitable for small and medium-sized machining centers.

4. Spindle head function: The spindle can swing a certain angle or continuously swing around a specific axis (such as the Y-axis or Z-axis) to achieve four axis linkage machining or multi-faceted machining.

5. One clamping can complete the machining of multiple surfaces, inclined surfaces, and curved surfaces of the workpiece, reducing the number of clamping times and improving machining accuracy.

6. Rigid structure: The swing head mechanism is made of cast iron or precision castings, paired with linear guides/ball screws to ensure rigidity and shock resistance during high-speed swinging.

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